| Equipment and Power: The Cornerstone of Precision Laser Cutting Capabilities | ||||
| Abstract: Power determines capability, process determines quality. Through scientific equipment configurations, we achieve full-range processing from ultra-thin 0.4mm components to 20mm thick plates. | ||||
| Power Range | Material Coverage | Precision Standard | shape |
Maximum Working Area |
| 1-12 KW |
Carbon steel, Stainless steel, Titanium, Copper, Aluminum alloy |
±0.05-0.1mm | Sheet metal & Tube | 650*1500 mm |
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Not sure where to start? Mainly processing thick plate (>8mm)? → Recommended: [Thick Plate Specialist - 12000W] section Mainly processing medium plate (3-8mm)? → Recommended: Compare the [3000W] and [6000W] sections Mainly processing thin sheet (<3mm) and precision parts? → Recommended: [Micro-Machining Center - 1000W-1500W] section Need a quick comparison? → Use the [Smart Selection Decision Tree] below |
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| Power vs Material Cutting Capability Comparison Chart |
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| Power Level (Core Positioning) | Stainless Steel | Carbon Steel | Aluminum alloy | Copper & Brass | Titanium |
| 1000W (Thin-Walled Tubing Specialist) |
Outer
Diameter: 50 mm； Wall Thickness: 3 mm； Inner Diameter: 44 mm |
- | - |
Outer
Diameter: 50 mm； Wall Thickness: 1-2 mm； Inner Diameter: 44 mm |
Outer
Diameter: 50 mm； Wall Thickness: 1-2 mm； Inner Diameter: 44 mm |
| 2000W (Thin-Walled Tubing Specialist) |
Outer
Diameter: 70 mm； Wall Thickness: 5 mm； Inner Diameter: 65 mm |
- | - |
Outer
Diameter: 70 mm； Wall Thickness: 1-3 mm； Inner Diameter: 65 mm |
Outer
Diameter: 70 mm； Wall Thickness: 1-3 mm； Inner Diameter: 65 mm |
| 1500W (Light Industry Mainstay) | 0.5 - 2 mm | 0.5 - 2 mm | 0.4 - 1 mm | 0.5 - 1 mm | 0.4 - 1 mm |
| 3000W (High-Power Precision Compact Parts Specialist) | 0.5 - 6 mm | 0.5 - 5 mm | 0.5 - 3 mm | 0.5 - 2 mm | 0.5 - 2 mm |
| 6000W (Long Component Specialist) | 0.8 - 10 mm | 1 - 10 mm | 1 - 8 mm | 1 - 8 mm | 1 - 6 mm |
| 12000W (Thick Plate Expert) | 0.4 - 20 mm | 0.5- 16 mm | 0.5 - 16 mm | 0.5 - 14 mm | 0.5 - 12 mm |
| Note |
Cutting
Tolerance： Material thickness 20mm: ±0.1 mm (Per Side): All other thicknesses: ±0.05 mm |
1、Cutting
Tolerance(Per Side)： Material thickness 16mm: ±0.2-0.3 mm: All other thicknesses: ±0.1 mm 2、For a 6kW laser: Oxygen-assisted cutting capacity: up to 10mm. Without oxygen, cutting 5mm material will show noticeable dross/burr. |
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| The Economic Advantages of High Power in Thick Plate Processing | ||||
| Core Data Comparison (Using 10mm Carbon Steel as an Example): | ||||
| Power | Cutting Speed | Efficiency Increase (vs. 3000W) | Economic Interpretation | |
| 3000W | ~2.5 m/min | Baseline | Suitable for low-volume or thinner workpieces. | |
| 6000W | ~5.0 m/min | 100% | Best Value for Money: Doubles efficiency with a short payback period. | |
| 12000W | ~8.0 m/min | 220% | Thick Plate Expert: Can reduce the comprehensive processing cost per piece by 15-30%. | |
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Core Arguments (to be paired with simple
icons): 1、Speed Equals Capacity: Cutting speed increases exponentially, significantly boosting output per unit of time. 2、Optimized Cost Structure: While high-power equipment may have slightly higher electricity consumption, it dramatically reduces labor, man-hour, and machine occupancy costs, leading to a lower total cost. 3、Quality Drives Secondary Savings: A smaller heat-affected zone and better cut quality can reduce costs for subsequent processes like grinding and straightening. 4、In the long term,the comprehensive processing cost per piece decreases by 15-30%. |
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Analysis of the Four Major Laser Cutting Power Levels （Expert Solutions for Specific Challenges） |
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1000W-2000W
Fiber Laser Cutter Positioning: Precision Micro-Machining Center Technical Features: • Minimum hole diameter: Up to 1/10 of plate thickness (φ0.1mm hole on 1mm plate) • Heat-affected zone: <0.1mm, preserving material microstructure • Positioning accuracy: ±0.05mm, repeat positioning accuracy ±0.01mm • Specialized materials: Thin stainless steel, brass, titanium alloys Applications: • Medical devices: Surgical instrument components, implant blanks • Precision electronics: Shields, springs, connectors • Fashion accessories: Jewelry, watch parts, hardware Core Advantages: • Micron-level precision control • 100% reproduction of complex patterns • Clean cuts providing ideal substrate for plating/polishing |
3000W Fiber
Laser Cutter Positioning: High-Power Precision Compact Parts Specialist Technical Features: • Optimal Work Area: 300 × 400 mm (specialized for compact, high-value parts) • Power Advantage: 3000W high power density in a small area enables excellent cutting quality and speed for medium-thickness small parts. • Optimal Economic Thickness: 1-6mm carbon steel / stainless steel (for small parts within its work area) • Cutting Speed: Up to 25m/min for thin plates (e.g., 2mm) • Equipment Stability: MTBF >2000 hours Applications: • Precision Machinery: Small gears, sensor brackets, actuator components, robotic fingers. • Mold & Tooling: Insert plates, mold clamps, punch holders, precision tool blanks. • Electronics & Electrical: High-power heat sinks, compact busbars, terminal blocks, protective covers. • Automotive & Aerospace: Small brackets, mounting plates, specialized fasteners, prototyping parts. Core Advantages: • High-Power Precision: Delivers the speed and cut quality of 3000W laser optimized for small-part geometries, reducing thermal distortion. • Rigid & Stable Platform: The compact work area ensures exceptional mechanical stability and positioning accuracy for repeated small-part processing. • Ideal for High-Mix, Low-to-Medium Volume: Perfect for batches of small, varied parts requiring high power and precision, without the overhead of a large machine. • Reduced Setup Time: Faster fixturing and programming alignment for small workpieces. |
6000W Fiber
Laser Cutter Positioning: Long Profile & Non-Ferrous Metal Specialist Technical Features: • Unique work area: 1500×650mm (optimized for long profiles) • Long profile processing: Up to 1500mm without segmentation • Non-ferrous expertise: 40% faster aluminum cutting vs 3000W • Copper cutting: Proprietary anti-oxidation process, clean cuts Applications: • New energy: Battery tray components, heat sink profiles • Industrial cooling: Fins, heat exchanger parts • Power & electrical: Busbars, conductive connectors • Architecture: Railings, handrails, grilles Core Advantages: • Direct cutting of long profiles, eliminating joints • Industry-leading non-ferrous metal cutting quality • 30% improved material utilization (optimized work area) |
12000W Fiber Laser Cutter Positioning: Thick Plate & Small Parts Specialist Technical Features: • Thick plate capacity: Up to 16mm carbon steel, 20mm stainless steel • Small part precision: Hole roundness up to IT9 grade on thick plates • Bevel cutting: K/Y type bevels for welding preparation • Work area: 650×1500mm (focus on high-value thick plate small parts) Applications: • Construction machinery: Excavator tooth bases, track links, bearing seats • Mining equipment: Wear plates, crusher components • Pressure vessels: Flanges, heads, tube sheets • Mold industry: Mold bases, spacer plates, punches Core Advantages: • Single-pass thick plate forming, reducing multiple processes • High small hole precision, reducing subsequent boring • Excellent cut perpendicularity, ready for welding • 5× higher accuracy vs plasma cutting, 70% less post-processing |
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